35% and up to 70% more
economical.
Vast experience with over 15 large scale farms
Organic certifiable production systems and feed
No manual intervention from pond to powder
Custom developer technology through decade of research
Our services range from Design, Construction, Leads, QC and everything else.
Organic agri by-products based formulation. Certifiable by organic CB’s
Chemical media cost per of spirulina 3 to 4 USD (Rs 200 to Rs 250). Ours only 1.7 to 2 USD
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Reliable Geo-Membrane based raceway
Simple, cost effective and reliable raceway construction
method for both portable and fixed type systems.
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Specially designed to achieve maximum agitation
Low power consumption of less than 0.12 units per hour per raceway even while achieving the best agitation. 3 times lower than the lowest market standard
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Fully automated gentle harvesting, zero labor with in built slurry washing
Harvesters built from 5000 liters/hour to 200,000
liters/hour. Lowest power consumption of just 1 units per 100,000 liters
culture.
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Quick dewatering to increase solids for easier drying
20% solids achieved in mere minutes, making it much
easier to dry using low power and gentle light pressure. Completely intact coils and nutrients
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Multiple drying options available as per client requirement. All built to conform to international standards.
Specially built dryers such as, Vacuum drying, Refractive Window drying, Spray drying and convective dryers available.
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Long lasting freshness, low nutrient degradation.
Both nitrogen flush and vacuum packing options available
specially developed to handle the dry powder of Spirulina
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Specially formulated media which is completely organic. Made entirely of agricultural by products, its easy to get any organic certificate like USDA, EU organic, Natureland also with this media.
The media is:
We use stringent test for the agriculture products so that we can have reliable cultivation of Spirulina across the year and cater to your individual unit’s Spirulina behavior.
Certified organic at cheaper prices,nifty isn’t it?
Our raceways designs keep in mind long terms implications of wear and tear, ease of cleaning and access to important points. They will last without any issues or requiring maintenance for at least 25 years.
We have also come up with a way that reduces cost of construction and speed up the installation.
Keeping in mind the soil conditions we opt for different construction methodologies. The raceways are then engineered and sized to maximize the land utilization keeping in mind the guidelines of industrial standards and efficiency.
We suggest to use food grade and high quality HDPE based geo membrane for the raceways. The construction methodology is simple to follow and fast enough to finish all the ponds in just days.
Long life, easy to install and build and economical too. Best combinations rite?
Our agitators are built specially designed to maximize production keeping the power consumption as low as possible, lower power costs of more than 60% compared to others. A good agitator is essential to increase growth rates. Our agitators make sure of the following
Reduced Opex with increased yield, great isn’t it?
Harvesting is the most critical part of microalgae production, at low concentration of 0.05% and the size of the Spirulina being microscopic its painful to harvest. The issue with existing solutions are:
If Automatic:
Manual:
Our low electricity drum based harvesting system, makes sure your Spirulina is gently harvested without any human interference or damage. Power consumption is very minimum at 1 unit of power per 50000 liters of culture processed, which is 80% lesser than others. Low power consumption, zero labor and very low maintenance cost reduces your operational expense to almost nothing. It has CIP (clean in place) for ease of cleaning as well.
We have built models from as low as 5000 liters per hour up to 2,00,000 liters per hour. The harvesting system comes with in built slurry washing and re-concentration as well. The out put of the harvester is a thick flowing slurry that is fed to our final dewatering system.
Low power consumption, zero labor, high quality algae. Doesn’t it sound great?
What is the easiest way to reduce drying time and cost? The simplest way is to have lesser material to dry. By this we don’t mean reduce your Spirulina production but remove as much water content as possible before sending it for drying.
Our negative pressure based dewatering and caking system is a full autonomous water suction system that removes all mechanically removable water from the slurry. This leaves behind a thick cake with 20% solids that can be easily dried with ourvarious drying options. The process is again gentle, non damaging to the Spirulina. Its done in just few minutes and is built as an online continuous process.
The formed is automatically discharged into the next process. The discharged cake is easy to spray dry or convert to noodle or flakes as per your requirement. The machine has no consumables, low maintenance, low power consuming and easy to clean with CIP (Clean in place) options available. By reducing the amount material to dry from 10% to 20% you are directly cutting down your drying CapEx and OpEx by half! Now isn’t that awesome
Did you know that drying in most spirulina units is the most expensive operation? We have extensively worked on drying operation to make it as low impact as possible.
Due to the various market requirements for spirulina and our customers we have had to make multiple drying options. All of them have been customized to best suit spirulina.